OsteoFab®
in Foot & Ankle Reconstruction
Articulation and integration — in one implant
OsteoFab® PEKK offers a breakthrough in complex foot and ankle surgery by combining joint-preserving articulation with bone-integrating stability in a single, metal-free implant. 3D printed to patient anatomy, these custom implants are strong, radiolucent, and biologically inert — ideal for cases where precise biomechanics, imaging clarity, and long-term integration are critical.
Why Choose OsteoFab® in Foot & Ankle Cases?
Foot and ankle reconstructions often involve complex geometries, multiplanar deformities, or previous implant failures. With OsteoFab®, surgeons can overcome these challenges through precisely engineered implants that match the patient’s anatomy.
Patient advantages of Rejoint
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Improved functionality
Significantly enhances limb function by restoring joint mobility.
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Decreases pain during movement, improving quality of life.
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As a bioabsorbable implant, RegJoint™ eliminates the need for removal surgeries.
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Clinical Advantages of OsteoFab®
Whether you’re addressing non-union, osteomyelitis, failed fusion, deformity correction, tumour resection or limb salvage, OsteoFab® provides a custom solution with unique advantages:
Patient-specific geometry
Enables precise anatomical restoration based on individual CT imaging.
PEKK material
Offers superior strength, radiolucency for clear imaging, and inherent bacteriostatic properties to reduce infection risk.
Flexible design capabilities
Accommodates planned osteotomies, screw trajectories, and seamless integration with existing hardware.
Metal-free solution
Ideal for patients with metal allergies or a history of infection.
Lightweight and biocompatible
Mimics the stiffness of cortical bone for enhanced physiological compatibility.
Clinical Indications
OsteoFab® has been successfully used or designed for a variety of foot and ankle indications, including:
To accommodate planned osteotomies, hardware integration, or screw trajectories
Personalized solutions address bone loss due to cancer or traumatic injury, offering patients a durable and effective reconstruction option.
Designed in Partnership with the Surgeon
The design process is fully collaborative — based on CT imaging, surgical plans, and clinical objectives. Cutting guides, jigs, or drill guides can be provided to support complex resections and implant positioning.
Every case includes a treatment plan for review and sign-off, and we work closely with expert clinical advisors to ensure the best possible outcome.
Infection Sensitive Applications
PEKK’s low surface energy and bacteriostatic properties make OsteoFab® particularly suited for cases with high infection risk, or where prior metalwork has failed due to osteomyelitis or compromised so
Interested in a Case?
If you're considering a custom case or would like to discuss a patient-specific approach, we offer surgeon-led planning support, digital design previews, and pre-surgical modelling.
Let us help you deliver the best solution for your most complex hand & wrist patients.