OsteoFab®
Metal-Free, Patient-Specific Implants
OsteoFab® is a breakthrough in implant technology, combining the strength of polymer with the precision of additive manufacturing. Manufactured from PEKK — a high-performance thermoplastic in the polyaryletherketone (PAEK) family — OsteoFab® implants are custom-designed for each patient and deliver an exceptional alternative to traditional metal implants.
Why Choose OsteoFab®?
Produced through advanced 3D printing techniques, OsteoFab® patient-specific implants are fully radiolucent, chemically inert, and tailored for anatomical fit and long-term performance. The porous architecture supports natural bone ingrowth, while the absence of metal avoids imaging artifacts and reduces infection risk.
OsteoFab® implants are manufactured by Oxford Performance Materials, Inc., a global leader in biomedical additive manufacturing, and exclusively distributed by Sovereign Medical in the UK, EU, and Middle East.
Patient advantages of Rejoint
Use this space to promote the business, its products or its services. Help people become familiar with the business and its offerings, creating a sense of connection and trust. Focus on what makes the business unique and how users can benefit from choosing it.
Improved functionality
Significantly enhances limb function by restoring joint mobility.
Item Title
Decreases pain during movement, improving quality of life.
Item Title
As a bioabsorbable implant, RegJoint™ eliminates the need for removal surgeries.
Item Title
Describe the item here. Include important features, pricing and other relevant info.
Advantages of using OsteoFab®
No Metal. No Compromise
Completely metal-free for reduced imaging interference and improved biocompatibility.
Designed for the Patient
Each implant is tailored from CT imaging to ensure anatomical accuracy and optimized clinical outcomes.
Strong and Lightweight
PEKK offers a high strength-to-weight ratio and elastic modulus closer to natural bone than titanium.
Porous Surface for Bone Integration
3D-printed surface architecture promotes osteointegration and long-term implant stability.
Radiolucency
Allows clear post-operative imaging without distortion or scatter.
Clinical Indications
OsteoFab® is used in a growing number of surgical specialties and anatomical sites. Click to explore how OsteoFab® is transforming care across each indication:
Custom-designed implants are used for skull, facial, and jaw reconstructions, improving both function and aesthetics.
Custom-designed implants are used improving both function and aesthetics.
Custom implants help restore mobility and functionality in patients requiring joint and limb reconstruction.
Personalized solutions address bone loss due to cancer or traumatic injury, offering patients a durable and effective reconstruction option.
High-Performance Additive Manufacturing (HPAM®) Technology
OsteoFab® implants are created using OPM’s proprietary High-Performance Additive Manufacturing (HPAM®) process. This advanced selective laser sintering (SLS) technology enables precise fabrication of highly complex, patient-specific designs that are not achievable with traditional manufacturing methods. The HPAM® process ensures:
Optimized Mechanical Strength:
The sintered PEKK material maintains superior mechanical properties for long-term durability.
Highly Customizable Designs:
Every implant is tailored to fit the patient’s anatomy perfectly, reducing the need for additional surgical modifications.
Efficient Production & Quick Turnaround:
The digital-to-physical workflow enables rapid production, reducing patient wait times and improving surgical outcomes.
Oxford Performance Materials (OPM) was established in 2000 as a leader in the development of PEKK-based materials and additive manufacturing solutions. Headquartered in South Windsor, Connecticut, OPM operates a 34,000-square-foot, ISO 13485:2016-certified, FDA cGMP-compliant facility. The company is a registered medical device Original Equipment
Clinical Success and Impact
OsteoFab® technology has been widely adopted by leading surgeons and medical institutions around the world. To date, over 4,700 craniomaxillofacial implants have been successfully delivered and used in reconstructive surgeries.
The technology continues to expand its impact by providing patient-specific solutions that enhance recovery, reduce surgical risks, and improve overall patient satisfaction.
Interested in a Case?
If you're considering a custom case or would like to discuss a patient-specific approach, we offer surgeon-led planning support, digital design previews, and pre-surgical modelling.
Let us help you deliver the best solution for your most complex hand & wrist patients.